Turbo Housing
High-performance turbocharger housing with optimized flow characteristics
Project Overview
This turbocharger housing project required precision machining of complex internal geometries to optimize airflow and maximize turbo efficiency. The component needed to withstand high temperatures and pressures while maintaining dimensional stability.
Starting from aluminum castings, our team utilized 5-axis CNC machining to achieve the intricate internal passages and mounting surfaces. Advanced CAM programming ensured optimal tool paths for the complex contoured surfaces, resulting in superior flow characteristics and performance.
Material
Aluminum A356-T6
Tolerance
±0.003"
Quantity
1,500 Units
Lead Time
6 Weeks
Technical Specifications
Detailed specifications and capabilities demonstrated in this project
Performance Features
- Optimized flow paths
- Pressure rating: 45 PSI
- Temperature range: -40°F to 400°F
- Lightweight design
Manufacturing Process
- 5-axis CNC machining
- Precision casting
- Surface finishing
- Leak testing
Quality Standards
- IATF 16949 certified
- Dimensional inspection
- Flow bench testing
- Material certification
Manufacturing Process
From raw material to finished component - our comprehensive manufacturing workflow
Casting Inspection
5-Axis Machining
Surface Finishing
Flow Testing
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