Precision Gearbox
Custom gearbox housing with tight tolerances for industrial automation systems
Project Overview
This precision gearbox housing was manufactured for a robotic automation system requiring exceptional accuracy and reliability. The component features multiple bearing bores, mounting surfaces, and internal passages that must maintain tight tolerances for proper gear alignment and smooth operation.
Our manufacturing process combined CNC milling and turning operations to achieve the complex geometry. Advanced fixturing and in-process inspection ensured all critical dimensions remained within specification throughout production, resulting in gearboxes with minimal backlash and optimal performance.
Material
Alloy Steel 4140
Tolerance
±0.0005"
Quantity
300 Units
Lead Time
8 Weeks
Technical Specifications
Detailed specifications and capabilities demonstrated in this project
Precision Machining
- Multi-axis CNC milling
- Precision boring: ±0.0005"
- Surface finish: Ra 1.6μm
- Concentricity: 0.001" TIR
Quality Assurance
- CMM inspection
- Gear alignment testing
- Material certification
- Dimensional report
Post-Processing
- Heat treatment
- Stress relieving
- Black oxide coating
- Final assembly
Manufacturing Process
From raw material to finished component - our comprehensive manufacturing workflow
Material Preparation
CNC Milling
Precision Boring
Final Inspection
Related Projects
Explore more industrial and precision manufacturing projects
Ready to Start Your Project?
Let's discuss how we can bring your precision components to life with quality and reliability